China Standard Factory Price Supplier Wholesale Ductile Iron Flexible Universal Wide Range Pipe Flange Adaptor and Coupling for Pipes, Flange Adatpor, Dismantling Joint

Product Description

Ductile iron universal joint
1) The Universal Flanged Adaptors and Couplings are designed for pipelines, As a wide tolerance system
2) It will fit most standard pipe materials and therefore dramatically reduces the number of dedicated Flanged Adaptors and couplings which need to be stocked for maintenance purposes.
3) It is suitable for steel, GRP, PVC, PE, Ductile Iron, Cast Ironand Asbestors Cement. When connecting PE pipes, It is important that pipe inserts are fitted to the PE pipes.

1) All the flanged adaptors are assembled by ” T ” bolts.
2) Bolts, Nuts and Washers are in carbon steel Grade 4.8, 8.8 with zinc plated, dacromet coating or according to customer’s request.
3) Body material is Ductile iron GGG500-7.
4) CHINAMFG bonded epoxy powder coating in blue, black or red or according to customer’srequest.
5) Gaskets material: E. P. D. M., NBR or SBR.
6) Accommodate BS, DIN, ANSI flange drillings. Specification Unit Weight Sealing Ranges(mm) inches mm kgs 2″ 50 3.6 59~732 1/2″ 65 4.50 72~853″ 80 4.83 88~1034″ 100 5.51 108~1285″ 125 7.74 132~1546″ 150 8.32 159~1827″ 175 11.30 192~2098″ 200 9.95 218~23510″ 250 14.50 271~28912″ 300 18.62 322~34014″ 350 26.00 374~39116″ 400 28.85 417~43718″ 450 33.40 480~5571″ 500 50.00 526~54624″ 600 54.10 630~650.

FAQ

1. Can I get free samples?
A: Yes, we can provide you the free samples, but you need to bear their own delivery costs.

2. Can I request to change the form of packaging and transportation?
A: Yes, We can change the form of the packaging and transportation according to your request, but you have to bear their own costs incurred during this period and the spreads.

3. Can I request to advance the shipment?
A: It should be depends on whether there is sufficient inventory in our warehouse.

4. Can I have my own Logo on the product?
A: Yes, you can send us your drawing and we can make your logo, but you have to bear their own the cost.

5. Can you produce the products according to my own drawings?
A: Yes, we can produce the products according to your drawings that will be most satisfy you.

6. Which price terms could accepted?
A: FOB,CIF all acceptable.

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flexible coupling

Can flexible couplings be used in hydraulic and pneumatic systems?

Yes, flexible couplings can be used in both hydraulic and pneumatic systems to connect various components and transmit power or motion. However, the selection of flexible couplings for these systems depends on specific application requirements and operating conditions.

Hydraulic Systems:

  • Compensating Misalignment: In hydraulic systems, flexible couplings are used to compensate for misalignment between the driving and driven components, such as pumps, motors, and actuators. Misalignment can occur due to variations in the mounting or movement of components. The flexibility of the coupling allows it to accommodate misalignment while transmitting torque efficiently.
  • Vibration Damping: Hydraulic systems can generate vibrations during operation, which can affect the performance and lifespan of connected components. Flexible couplings with vibration-damping properties help reduce the transmission of vibrations, providing smoother operation and minimizing wear on components.
  • Reducing Shock Loads: Flexible couplings absorb and dampen shock loads that may occur in hydraulic systems during rapid starts, stops, or pressure fluctuations. By absorbing these shock loads, the coupling protects connected components from potential damage.
  • Corrosion Resistance: Hydraulic systems may operate in environments with exposure to hydraulic fluids, which can be corrosive. Flexible couplings made of materials resistant to corrosion, such as stainless steel or specific polymers, are suitable for such applications.
  • High Torque Transmission: Hydraulic systems often require high torque transmission between the power source and the driven components. Flexible couplings can handle high torque levels while accommodating angular and axial misalignments.

Pneumatic Systems:

  • Compensation for Misalignment: In pneumatic systems, flexible couplings provide compensation for misalignment between components, such as pneumatic cylinders, valves, and rotary actuators. The ability to accommodate misalignment ensures smooth operation and reduces the risk of mechanical stress on the system.
  • Minimal Lubrication: Some flexible couplings designed for pneumatic systems require little to no lubrication, making them suitable for applications where oil or grease contamination is undesirable.
  • Low Inertia: Pneumatic systems often require components with low inertia to achieve rapid response times. Flexible couplings with low mass and low inertia help maintain the system’s responsiveness and efficiency.
  • High Torque Transmission: Pneumatic systems can demand high torque transmission between components, such as in pneumatic rotary actuators. Flexible couplings can transmit torque effectively while compensating for potential misalignments.
  • Corrosion Resistance: Pneumatic systems operating in harsh environments may be exposed to moisture or chemicals. Flexible couplings made of corrosion-resistant materials are ideal for such conditions.

Overall, flexible couplings are versatile components that can be used in a wide range of hydraulic and pneumatic applications. When selecting a flexible coupling for a specific system, it’s essential to consider factors such as misalignment compensation, vibration damping, shock absorption, corrosion resistance, torque transmission capability, and compatibility with the system’s operating conditions.

flexible coupling

What are the common signs of wear and failure in flexible couplings?

Flexible couplings can experience wear and failure over time, which may lead to operational issues and potential equipment damage. Some common signs of wear and failure in flexible couplings include:

  • Excessive Vibrations: An increase in vibrations during operation can indicate wear or misalignment in the flexible coupling. Excessive vibrations can also lead to additional wear on connected equipment.
  • Strange Noises: Unusual noises, such as squealing, rattling, or clunking sounds, may indicate misalignment, fatigue, or damaged elements in the flexible coupling.
  • Increased Heat: If a flexible coupling is operating at a higher temperature than usual, it could indicate increased friction due to wear or improper lubrication.
  • Visible Damage: Physical inspection may reveal visible signs of wear, such as cracks, tears, or distortion in the flexible coupling’s components.
  • Reduced Performance: A decrease in the performance of the connected machinery, such as lower speed or torque transmission, may be a sign of coupling wear.
  • Looseness or Play: Excessive play or looseness in the coupling may indicate worn or damaged components, which can lead to misalignment and decreased efficiency.
  • Leakage: In the case of fluid-filled couplings, leakage of the fluid can indicate seal damage or wear in the coupling.
  • Cracks or Corrosion: Cracks or signs of corrosion on metallic components of the coupling can indicate material fatigue or exposure to harsh environmental conditions.
  • Uneven Wear: Uneven wear patterns on coupling elements or unusual wear at specific points can be indicative of misalignment or excessive torque.
  • Increased Friction: If the flexible coupling starts to exhibit increased resistance or friction during operation, it may be a sign of wear or inadequate lubrication.

Regular maintenance and inspection are essential to identify these signs of wear and failure early on and prevent further damage to the flexible coupling and connected equipment. Timely replacement or repair of worn or damaged components can help maintain the reliability and efficiency of the system.

flexible coupling

What are the advantages of using flexible couplings in mechanical systems?

Flexible couplings offer several advantages in mechanical systems, making them essential components in various applications. Here are the key advantages of using flexible couplings:

  • Misalignment Compensation: One of the primary advantages of flexible couplings is their ability to compensate for shaft misalignment. In mechanical systems, misalignment can occur due to various factors such as installation errors, thermal expansion, or shaft deflection. Flexible couplings can accommodate angular, parallel, and axial misalignment, ensuring smooth power transmission and reducing stress on the connected equipment and shafts.
  • Vibration Damping: Flexible couplings act as damping elements, absorbing and dissipating vibrations and shocks generated during operation. This feature helps to reduce noise, protect the equipment from excessive wear, and enhance overall system reliability and performance.
  • Torsional Flexibility: Flexible couplings provide torsional flexibility, allowing them to handle slight angular and axial deflections. This capability protects the equipment from sudden torque fluctuations, shock loads, and torque spikes, ensuring smoother operation and preventing damage to the machinery.
  • Overload Protection: In case of sudden overloads or torque spikes, flexible couplings can absorb and distribute the excess torque, protecting the connected equipment and drivetrain from damage. This overload protection feature prevents unexpected failures and reduces downtime in critical applications.
  • Reduce Wear and Maintenance: By compensating for misalignment and damping vibrations, flexible couplings help reduce wear on the connected equipment, bearings, and seals. This results in extended component life and reduced maintenance requirements, leading to cost savings and improved system reliability.
  • Compensation for Thermal Expansion: In systems exposed to temperature variations, flexible couplings can compensate for thermal expansion and contraction, maintaining proper alignment and preventing binding or excessive stress on the equipment during temperature changes.
  • Electric Isolation: Some types of flexible couplings, such as disc couplings, offer electrical isolation between shafts. This feature is beneficial in applications where galvanic corrosion or electrical interference between connected components needs to be minimized.
  • Space and Weight Savings: Flexible couplings often have compact designs and low inertia, which is advantageous in applications with space constraints and where minimizing weight is crucial for performance and efficiency.
  • Cost-Effectiveness: Flexible couplings are generally cost-effective solutions for power transmission and motion control, especially when compared to more complex and expensive coupling types. Their relatively simple design and ease of installation contribute to cost savings.

In summary, flexible couplings play a vital role in mechanical systems by providing misalignment compensation, vibration damping, overload protection, and torsional flexibility. These advantages lead to improved system performance, reduced wear and maintenance, and enhanced equipment reliability, making flexible couplings a preferred choice in various industrial, automotive, marine, and aerospace applications.

China Standard Factory Price Supplier Wholesale Ductile Iron Flexible Universal Wide Range Pipe Flange Adaptor and Coupling for Pipes, Flange Adatpor, Dismantling Joint  China Standard Factory Price Supplier Wholesale Ductile Iron Flexible Universal Wide Range Pipe Flange Adaptor and Coupling for Pipes, Flange Adatpor, Dismantling Joint
editor by CX 2024-03-27

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