China wholesaler API 11b Norris Sucker Rod Drive Rod and Pony Rod and Coupling

Product Description

Product Description

JX Petro Sucker Rods, Drive Rods and Pony Rods are manufactured from micro-alloyed, modified special quality hot rolled carbon or alloy steel. Bar and sucker rod dimensions and tolerances conform to API Spec 11B, latest edition, and AISI Steel Products Manual. It is used to connect the pumping unit on the ground and PCP. Sucker rod is an important part in the oil production system. Different grades of sucker rod has features of high strength, non-corrosive medium, good tensile and long service life.

Sucker Rods, Drive Rods and Pony Rods are manufactured from micro-alloyed, modified special quality hot rolled carbon or alloy steel. Bar and sucker rod dimensions and tolerances conform to API Spec 11B, latest edition, and AISI Steel Products Manual.

Sucker rods are available in 5/8″ (15.88 mm), 3/4″ (19.05 mm), 7/8″ (22.23 mm), 1″ (25.40 mm) and 1 1/8″ (28.58 mm).

Drive Rods for Progressing Cavity Pump application are available in 1″ (25.40 mm), 1 1/4″ (31.75 mm), and 1 1/2″ (38.10 mm) body diameter and in 25′ (7.62 m) lengths.

Features

1. All rods are straightened and inspected by Eddy Current/magnetic for surface defects.

2. Both ends are upset by automatic high-speed hot forging. Rods are full length normalized to relieve residual stresses, air-quenched, and tempered to refine and homogenize grain structure, and surface nor peened to remove any remaining heat treat scale.

3. All rods are also nor peened to improve fatigue life. Upset pin blanks are machined and dimensions gauged. Pin threads are cold-formed to strengthen the thread from fatigue.

4. An inhibitor-lubricant is applied to each pin and thread protector installed.

5. An oil soluble coating protects rods from atmospheric corrosion in storage.

6. All rods are bundled to prevent handling damage duringtransportation to the well location.

7. Quality control inspections are performed at each step of the manufacturing process.
 

Product Parameters

Dimension table :
Sucker Rod & Pony Rod

Sucker Rod Nominal Value (mm)	Sucker Rod Nominal Value (in)	Rod Body diameter  (mm)	Pin Size (in)	Pin Size (mm)	Shoulder OD  (in)	Shoulder OD  (mm)	Wrench Square width (mm /in)	Wrench Square Length (mm /in)	API sucker rod length with coupling (mm/ft)
16	5/8	15.88	15/16	23.81	1.250	31.8	22.2(0.875)	31.8(1.250)	609.2    (2′) 1219    (4′) 1828    (6′) 2438    (8′) 3048   (10′) 7620    (25′) 9144    (30′)
19	3/4	19.05	1-1/16	26.99	1.500	38.1	25.4(1.000)
22	7/8	22.23	1-3/16	30.16	1.625	41.3	25.4(1.000)
25	1	25.40	1-3/8	34.93	2.000	50.8	33.3(1.313)
29	1-1/8	28.58	1-9/16	39.69	2.250	57.2	38.1(1.500)

Drive Rod & Pony Rod

Sucker Rod Nominal Value (mm)	Sucker Rod Nominal Value (in)	Rod Body diameter  (mm)	Rod End Size  (in)	Rod End Size (mm)	Length of Finished Product (mm)	Length of Finished Product (ft)
25	1	25.40	7/8	22.23	1000 2000 3000 7620 8000	2 4 6 25 26
29	1-1/8	28.58	1	25.40
32	1-1/4	31.75	1	25.40
38	1-1/2	38.10	1-1/8	28.58

Mechannical Propterty 

Grade	Tensile strength MPa	Yield strength MPa	Percentage elongation %	Contraction percentage of area %
C	620 – 795	≥ 415	≥ 13	≥ 50	Scuker rod
K	620 – 795	≥ 415	≥ 13	≥ 60	Scuker rod
D	795 – 965	≥ 590	≥ 10	≥ 50	Scuker rod & Drive Rod
KD	795 – 965	≥ 590	≥ 10	≥ 50	Scuker rod & Drive Rod
HL	965 – 1195	≥ 795	≥ 10	≥ 45	Scuker rod & Drive Rod
HY	965 – 1195	N/M	N/M	N/M	Scuker rod & Drive Rod

Chemical Composition of Common Sucker Rod Material 
 

AISI	C	Si	Mn	P	S	Cr	Ni	Mo	V	Cu	Al
1541	0.36-0.45	0.15-0.35	1.35-1.65	≤0.04	≤0.04	≤0.3	≤0.35	≤0.06	0.04-0.09	≤0.35	≤0.035
4120	0.17-0.24	0.17-0.37	0.4-0.7	≤0.571	≤0.571	0.8-1.1	≤0.3	0.15-0.25	/	≤0.2	/
4130	0.26-0.33	0.17-0.37	0.4-0.7	≤0.571	≤0.571	0.8-1.1	≤0.3	0.15-0.25	/	≤0.2	/
4138	0.37-0.45	0.17-0.37	0.9-1.2	≤0.571	≤0.571	0.9-1.2	≤0.3	0.2-0.3	/	≤0.2	/
4138M	0.37-0.45	0.17-0.37	0.9-1.2	≤0.571	≤0.571	0.9-1.2	≤0.3	0.2-0.3	0.04-0.09	≤0.2	/
4140	0.38-0.45	0.17-0.37	0.5-0.8	≤0.571	≤0.571	0.9-1.2	≤0.3	0.15-0.25	0.04-0.09	≤0.2	/
4142	0.38-0.45	0.17-0.37	0.5-0.8	≤0.571	≤0.571	0.9-1.2	≤0.3	0.15-0.25	0.04-0.09	≤0.2	/
3130	0.22-0.29	0.15-0.35	0.71-1.0	≤0.571	≤0.571	0.42-0.65	0.72-1.0	0.01-0.06	/	≤0.2	/
4320	0.18-0.42	0.15-0.35	0.8-1.0	≤0.571	≤0.571	0.7-0.9	1.15-1.5	0.2-0.3	0.04-0.09	≤0.35	≤0.035
4330	0.3-0.35	0.15-0.35	0.8-1.1	≤0.571	≤0.571	0.8-1.1	1.65-2.0	0.2-0.3	0.05-0.10	≤0.2	/
4621	0.18-0.23	0.17-0.37	0.7-0.9	≤0.571	≤0.571	≤0.35	1.65-2.0	0.2-0.3	/	≤0.2	/
4720	0.19-0.23	0.15-0.35	0.85-1.05	≤0.571	≤0.571	0.8-1.05	0.9-1.2	0.22-0.30	0.02-0.05	0.40-0.60	/

 

Packaging & Shipping

Sucker Rod Weight List
Size	5/8″	3/4″	7/8″	1″	1-1/8″	1-1/4″	1-1/2″
kg/m	1.68	2.4	3.2	4.2	5.3	6.4	9.5

• Package:
  • Metal pallet for saving space and convenient to transport.
  • Plastic paper covering the sucker rod and metal box covering the rod head and then metal pallet for better corrosion and abrasion resistance.
• Pallet size (L × W× H):
  • 7930mm × 550mm × 330mm
  • 8300mm × 550mm × 330mm
  • 9440mm × 550mm × 330mm
• Container size:
  • 40′ GP (40′ general purpose container).

Dimension	Length Ft.	Pieces/ bundle	Net weight KG	Gross weight KG	Total pieces
5/8″	25′	150	1930	1938	1920
	26′	150	1945	1953	1920
	30′	150	2210	2218	1690
3/4″	25′	100	1850	1858	1345
	26′	100	1865	1873	1334
	30′	100	2120	2128	1174
7/8″	25′	80	1920	1925	1039
	26′	80	2012	2017	991
	30′	80	2290	2290	897
1″	25′	60	1915	1923	780
	26′	60	2006	2014	744
	30′	60	2278	2283	657
1-1/8″	25′	50	2044	2052	609
	26′	50	2135	2143	583
	30′	50	2392	2398	521

Detailed Photos

 

 

 

Company Profile

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Real-World Examples of Drive Coupling Applications in Industrial Machinery

Drive couplings play a vital role in various industrial machinery and equipment, enabling efficient power transmission and motion control. Here are some real-world examples of drive coupling applications:

• Pumps: Drive couplings are commonly used in pump systems to transmit power from electric motors or engines to the pump impeller. They ensure a smooth and reliable transfer of rotational motion, allowing the pump to move fluids in applications such as water supply, irrigation, wastewater treatment, and chemical processing.
• Compressors: Compressors often utilize drive couplings to connect the motor or engine shaft to the compressor’s crankshaft. This coupling arrangement enables the conversion of rotational energy into pressure, making compressors essential in various industries like refrigeration, air conditioning, and gas processing.
• Fans and Blowers: Drive couplings are employed in fans and blowers to transfer power from the driving motor to the fan or blower impeller. These couplings help control the speed and airflow, finding applications in HVAC systems, industrial ventilation, and air pollution control.
• Conveyor Systems: Conveyor belts and systems use drive couplings to transmit power to the conveyor’s rollers or pulleys, allowing for the movement of materials in industries like mining, manufacturing, and logistics.
• Mixers and Agitators: In mixers and agitators, drive couplings connect the motor or gearbox to the mixing shaft, ensuring efficient blending and agitation of liquids and granular materials in chemical processing, food production, and pharmaceutical manufacturing.
• Machine Tools: Drive couplings are essential components in machine tools, connecting the motor to the spindle or lead screw. This enables precise and controlled movement in machining operations like milling, turning, and drilling.
• Paper and Textile Machinery: Paper and textile manufacturing machinery often use drive couplings to transmit power in various stages of the production process, such as rolling, cutting, and winding.
• Material Handling Equipment: Material handling equipment, such as forklifts, cranes, and hoists, rely on drive couplings to transfer power from the engine or electric motor to the wheels or lifting mechanisms.

These are just a few examples of the wide-ranging applications of drive couplings across different industries. Their versatility and ability to accommodate various load conditions make them essential components in a diverse array of industrial machinery, enhancing efficiency and reliability in power transmission and motion control systems.

Is it Possible to Replace a Drive Coupling Without Professional Help?

Replacing a drive coupling without professional help is possible in some cases, but it is not recommended for everyone. The complexity of the task and the level of expertise required depend on the specific coupling type, the application, and the individual’s mechanical skills. Here are some considerations:

• Simple Couplings: Some drive couplings are relatively simple and may be easy to replace, especially if they are accessible and don’t require specialized tools or equipment.
• Mechanical Aptitude: Individuals with a good understanding of mechanical systems, tools, and procedures may feel more confident in attempting to replace a drive coupling on their own.
• Manufacturer’s Instructions: If the manufacturer provides detailed instructions for coupling replacement, individuals with mechanical knowledge may be able to follow the steps and perform the replacement.
• Risk of Damage: Incorrect installation of the coupling can lead to damage, misalignment, or premature failure. If unsure about the procedure, it is best to seek professional assistance to avoid costly mistakes.
• Specialized Couplings: Some drive couplings, especially those used in complex industrial applications, may require specialized knowledge and tools for replacement.
• Safety Concerns: Working with rotating machinery can be hazardous. If not properly handled, injuries can occur. Professional technicians are trained to handle such tasks safely.
• Warranty and Liability: Attempting a DIY replacement may void any warranty on the coupling. Additionally, if the replacement causes damage or accidents, it could lead to liability issues.

If you have doubts about your ability to replace the drive coupling correctly or if it requires specialized knowledge and equipment, it is best to seek professional help. Experienced technicians have the expertise and tools to perform the replacement safely and efficiently, ensuring the proper functioning of the power transmission system.

For those with the necessary skills and experience, following the manufacturer’s instructions and safety guidelines is essential when attempting to replace a drive coupling on their own.

Can a Damaged Drive Coupling Lead to Transmission Issues in Vehicles?

Yes, a damaged drive coupling can lead to transmission issues in vehicles. Drive couplings are critical components that connect the engine to the transmission and other drivetrain components, allowing the transfer of power and torque. When a drive coupling is damaged or worn, it can negatively affect the performance and reliability of the entire transmission system. Here are some ways in which a damaged drive coupling can lead to transmission issues:

• Power Loss: A damaged drive coupling may not efficiently transfer power from the engine to the transmission. This can result in a loss of power, leading to reduced acceleration and overall vehicle performance.
• Transmission Slippage: When a drive coupling is damaged, it may not provide a secure connection between the engine and the transmission. This can lead to transmission slippage, where the transmission fails to engage properly, causing the vehicle to hesitate or slip out of gear while driving.
• Increased Transmission Wear: A damaged drive coupling can cause vibrations and misalignments in the drivetrain, leading to increased wear on the transmission components. Excessive wear can result in premature failure of transmission gears, bearings, and other critical parts.
• Difficulty in Shifting Gears: A faulty drive coupling may result in difficulty shifting gears, making it hard for the driver to smoothly transition between different gears. This can lead to jerky gear shifts and impact the vehicle’s overall drivability.
• Strange Noises: A damaged drive coupling may produce unusual noises, such as clunking, rattling, or grinding sounds, indicating a problem in the drivetrain. These noises can be a warning sign of potential transmission issues.
• Overheating Transmission: If a drive coupling is not functioning correctly, it may cause the transmission to work harder to compensate for the power loss. This increased workload can lead to overheating of the transmission fluid, potentially causing damage to internal components.
• Transmission Fluid Leaks: In some cases, a damaged drive coupling can cause leaks in the transmission system. Transmission fluid leaks can result in a loss of fluid, leading to decreased lubrication and potential damage to the transmission.
• Poor Fuel Efficiency: A malfunctioning drive coupling can contribute to poor fuel efficiency since the engine may not efficiently transfer power to the transmission and wheels, leading to increased fuel consumption.

It is essential to regularly inspect and maintain the drive coupling and other transmission components to prevent potential issues. If any signs of damage or wear are noticed, it is crucial to address the problem promptly and replace the damaged drive coupling to avoid further transmission problems and ensure the vehicle’s safe and smooth operation.

editor by CX 2024-04-24